Polyethylene-Coated Steel vs Aluminum Outdoor Furniture: The Ultimate Durability Showdown

Polyethylene-Coated Steel vs Aluminum Outdoor Furniture: The Ultimate Durability Showdown

Polyethylene-Coated Steel vs. Aluminum Outdoor Furniture: Which Material Wins?

When choosing durable seating and tables for parks, campuses, restaurant patios or corporate courtyards, you’ll often weigh polyethylene-coated steel against aluminum. Both metals resist corrosion and look great, but they differ in performance under heavy use and changing weather. Here’s how they measure up.


1. Durability Comparison

  • Aluminum is naturally rust-proof and lightweight, making it easy to move into damp or coastal climates. However, it dents and bends more easily under rough handling or high foot traffic.

  • Polyethylene-Coated Steel combines a strong steel core with a plastic-like barrier that seals out moisture, graffiti and scratches. This construction holds up for decades in heavy-use environments.
    Best Choice for Tough Use: Polyethylene-coated steel.

2. Weight and Security

  • Aluminum furniture is light enough for quick setup at events but can be tipped or stolen more easily in public areas.

  • Coated Steel is heavier by nature, resisting wind and vandalism while providing a stable, secure installation in parks and schoolyards.

3. Maintenance and Appearance

  • Aluminum will not rust, yet its finish can oxidize, fade or show scratches. Once the protective layer wears off, corrosion may begin.

  • Polyethylene-Coated Steel features a thick, UV-resistant finish that repels moisture and graffiti. A simple soap-and-water wash restores its original look without repainting.

4. Comfort and Safety

  • Aluminum surfaces heat up quickly in sun and chill in cold, and thinner frames can present sharp edges around children.

  • Coated Steel offers smooth edges, rounded corners and a slightly cushioned feel, making it safer and more comfortable year-round.

5. Style and Color Options

  • Aluminum provides a sleek, minimalist look but is usually limited to a few colors; refreshing the hue requires professional repainting.

  • Polyethylene-Coated Steel comes in vibrant, fade-resistant shades—playground bright reds, deep navies for coastal parks or custom brand colors—that maintain their finish without frequent touch-ups.

6. Long-Term Value

  • Aluminum has a lower initial cost but can require more frequent replacement and upkeep in commercial or public settings.

  • Coated Steel demands a slightly higher upfront investment yet delivers minimal maintenance, fewer replacements and a lower total cost of ownership over time.

Conclusion
For light residential use, aluminum may be adequate. Nonetheless, coated metal furniture can be considered an excellent choice if you have multi-year durability in mind. For high-traffic, all-weather public spaces where longevity and low maintenance are critical, polyethylene-coated steel clearly outperforms. Browse our full range of coated steel picnic tables, benches and accessories to find the perfect solution for your outdoor setting.